Solar Panel Car Roofs — Where are They?

by Denis Gurskiy

The solar cell, or photovoltiac cell if you prefer, has been around since the 1800s and has been trying to effectively catch energy from our perpetually exploding fire ball in the sky, commonly referred to as the sun.  Harvesting power from the near-limitless amount of energy the sun rains down on us might sound like a match made in heaven for battery electric vehicles, but what cars have made use of these cells thus far, and what does the future outlook of harvesting photons for propulsion hold?

How Solar Panels Work

So, how exactly does a solar cell work? That in itself is a heavy subject, but the most basic explanation can be found in the short video below.

Essentially, sunlight goes in, energy comes out — seems like the perfect system. But as stated in the video above, there are several caveats. If you are in an area where there is limited sunlight, then solar cells won’t do you much good. To illustrate that point, here is a map of the average irradiance within the United States from 1996 to 2016.

The Department of Energy has an interactive map showing the solar energy potential based on your location. A region like Phoenix, Arizona, for example, can capture around 0.6 kilowatts of energy per square foot of solar cells each day while Seattle, Washington will roughly capture 0.35 kW/ft^2/day, a decrease of almost half.

Currently, a solar cell will not harvest all the potential energy that the sun is providing. Almost every transfer of energy results in some sort of loss of energy due to wiring resistances, inverters, etc. Even the simple process of plugging a Tesla into a Supercharger is not a 100% efficient process; instead, it is somewhere around the 90% mark, so in order for your Model S/X to receive 90 kWh of power, the Supercharger delivers 100 kWh. It’s not an isolated incident of solar cells not being efficient, it’s just that there is no such thing as 100% efficiency at this point. In the mess of a chart below you can see what efficiencies that different researchers and types of solar cells have achieved.

While the highest efficiency achieved has been around 46%, these cells are still prohibitively expensive for mass-production. As such, most commercial solar cells hover around the 20% efficiency range, so there is still a long way to go. On the bright side, the cost of these cells per watt have aggressively dropped in price over the past several decades.

Knowing what we know now, lets take a look at some consumer cars that have tried to make use of the sun’s energy.

So Where’s the Solar Power?

Nissan Leaf

The previous generation Nissan Leaf sported an optional solar panel that would be used to trickle charge the car’s 12V battery. This solar panel was too small to contribute to the charging range of the Leaf, however, but if you were to leave you car for a long time without starting it up, you would be confident that the solar panel would allow you to come back to a vehicle that had fully functioning interior lights, radio, etc.

Various Automakers with Solar Sunroofs

This list won’t be exclusive to electric cars with solar panels, as there were numerous gas cars that used solar panels for small functions. The reason this entry into the list is so general is because there simply isn’t much information about these solar sunroofs. The basic principle behind solar sunroofs was that solar cells would be used to power a ventilation system that would keep the car cool while you were gone. Various automakers incorporated the system into their vehicles, starting with the 1992 Mazda 929, various BMWs such as the E46 M3 shown about, and the Audi A8. While the feature wasn’t groundbreaking, it was a nice little addition to vehicles that provided a foothold for displaying the benefits of a car utilizing solar cells.

Toyota Prius Prime

The previous Toyota Prius (non-plug-in) had a feature similar to the solar sunroof found above, albeit with a much bigger panel that spanned almost the whole roof. The solar cells on the roof would not contribute to the hybrid’s battery, but instead towards powering the ventilation system. However, for the newest Prius Plug-in (or Prius Prime as it is known in the US), the solar roof actually contributes to the range of the vehicle as well as help power the auxiliary systems. The solar panel is said to provide around 3 miles of range per day to help the Prime’s 25 mile EPA rated all-electric range. So it’s not a huge amount of range, but hey, free energy is free energy as long as we don’t think of the cost of the panel. Regardless, it’s still nice to see some driving range coming from the use of solar panels. Sadly, the solar roof option is not available in the United States as of yet.

Karma Revero

Similarly to the Prius Prime up top, the Karma Revero plug-in uses a solar roof to help power it’s 21 kWh battery which sports an all electric range of 50 miles. Karma states that the solar panel is good for 500-1000 miles of range in a given year, or 1.37-2.74 miles per day. Once again, it’s not a huge amount of range, but it is something, and it helps to further cement the usefulness of solar panels in cars, no matter how small.

Hyundai Sonata Hybrid

While the 2020 Hyundai Sonata Hybrid is just a regular mild-hybrid, it does feature solar panels on its roof to make it slightly more eyebrow-raising when being compared to other mild hybrids. According to Hyundai, the car will provide you with around 800 miles of range if you let the car charge out in the sun for six-hours daily. This equates to about 2.21 miles per day. Of course this is not a lot of extra range, but if its not adding exorbitant complexity or cost, then there should not be much reason to not use it.

Sono Sion

We’ve written about the Sono Sion in the past. While the cars we’ve mentioned have treated solar panels as a means to power accessory features, Sono aims to make the solar panels a main focus of the Sion. One easy way to see this commitment is the number of solar panels used. While previous cars stuck to keeping the cells on the roof, Sono has placed solar cells everywhere including the roof, the doors, and the hood, all in the hopes of gathering as much energy as possible. An example of how many miles can be harvested from the sun during various months in Munich (which is roughly in-line with Quebec, Canada) are presented below.

As shown, the Sion can get as much as 29 km (18 miles) in the summer months and as low as 4 km (2.5 miles) in the winter months in the northerly placed Munich. Additionally, Sono claims that their solar panels operate at 24% efficiency, which is a little bit better than average in terms of commercial solar panels. The Sion carries a 35 kWh battery that gives a range of 255 km (158 miles), meaning that during the summer months, the battery can be fully recharged within 10 days of good weather. While I applaud the somewhat worthwhile use of solar panels, the design leaves much to be desired. For those of you who only care for the fact that it can recharge itself with the sun, the looks of the car will probably be no problem, but for the majority of car buyers, the numerous solar panels incorporated into every surface of the car may be a turn off. Still, the Sion takes solar panel use into an interesting direction, and with even incremental increases to the efficiency of the panels, there will be a significant gain in range due to the high surface area of the car.

Lightyear One

Thus far, the Lightyear One is the car closest to proving that solar-powered cars can be a reality. The company has been building cars to compete in the Bridgestone World Solar Challenge for years, and have won with their Stella and Stella Lux solar-powered cars. The Lightyear One promises a WLTP-rated range of 425 miles and is able to capture up to 12,427 miles (20,000 km) worth of energy from the sun annually. This is almost the average annual mileage of a US driver which the Department of Transportation places at 13,476 miles. Unlike the Sion, the Lightyear One only has its solar panels along its hood and fish-tailed roofline, not on the sides of its doors. Of course it is not the cheapest car on this list, costing about $170,000 when including the 21% VAT. Lightyear states that this car is the first in its plan to deliver a much more affordable solar-powered car to the masses. The Lightyear One might not just spur on affordable solar-powered cars from Lightyear themselves, but also from other automakers that might see that such a thing is possible.

Solar Future

As time moves forward, the use of solar cells in electric cars will probably become more prominent. We may never get to a point where the solar cells will be the sole thing providing energy to a car, but we will surely see the daily energy intakes that supersede the 2-18 miles a day worth’s of energy we are currently seeing. Hyundai and Kia have stated that they are working on a solar roof that will be able to charge 30-60% of a battery’s capacity within the day. Toyota has been testing high-efficiency solar panels on their Prius Prime and reported that it could see up to 35 miles of range per day.

These are just some of the developments regarding the use of solar panels in cars. One look at the participants of the World Solar Challenge or American Solar Challenge, and you can see the potential of using sunlight as a means of vehicle energy.

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